Turkey's custom metal fabrication and stainless steel fabrication service.
We offer a wide range of custom (bespoke) steel fabrication metal services in Turkey.
Press Brake Bending Service
While Plate Rolling Sevice is a very effective way to get
the custom metal components you need, it is only sometimes practical.Press
brake machines are often a better option for smaller projects that require less
volume. EvoSteel offers the brake press to create smaller batches of parts. In
addition to creating new components with our machine, we can use these brake
presses to perform secondary operations on existing components.
Press brake forming uses electric, pneumatic, or hydraulic
power to generate the force needed to bend the metal. Our machine for sheet
metal press brake services can be used at various points throughout your
project, wherever additional bending is needed that is not practical to do
using roll forming.
What Press Brake Bending?
A press brake, also known as a brake press, is a machine
tool used for bending sheet and plate material, mostly sheet metal. It creates
predetermined bends by clamping the workpiece between a suitable punch and die.
The bending process is usually performed by two C-frames
that form two sides of the press brake. The lower part is attached to a table,
and the upper part to a moving beam. The lower tool creates a flat surface for
the material, while the upper tool has a clamping bar to hold the material
firmly.
The brake consists of a mechanism where the material is
placed on a flat surface and, during bending, it descends and stabilizes the
material. This mechanism can be operated manually, automatically, or with a
foot pedal. The front of the machine can be opened so that the material can
follow the plate, bending along a straight edge.
The bends can be at any angle, usually up to 120 degrees,
allowing slightly more angles, especially in the case of bar bending. If the
area to be bent is narrow, sharper bends can be achieved by placing the bracket
under the clamping bar and lowering it.
Press brake and metal forming service is one of the oldest
sheet and plate forming methods. It has remained important over time due to its
simplicity, accuracy, flexibility, and low cost per piece. Many press brakes
today are fully CNC-controlled, making them highly precise. This is important
for our customers because many of them will order in batches, and the
consistency and quality we offer today will give them the confidence to order
the same parts again tomorrow.
Advantages:
Easy Programmability: The CNC press brake is
very practical to program and use.
Fast Adjustability: CNC press brake can be
quickly adjusted from job to job.
Suitability for Batch Jobs: It is very effective
in batch jobs and suitable for mass production.
Wide Range of Profiles with Standard Tools: Complex
profiles and forms can be produced using standard tooling.
Easy Supply of Additional Tools: Replacement/additional
tools are readily available and cost-effective.
Lightweight and Modern Structures: Modern press
brake machines are lighter and simpler to install.
Software Designs Offering Diversity: Existing
machines can produce different and unique parts with software that can be run
through the CNC system.
Disadvantages:
One Form Production: The press brake can only
process one form at a time; there is no possibility of multiple processing.
Cost Balancing: Modern press brakes may need to
be more cost-effective for high-volume and regular jobs.
Press Brake Molds
We can examine the press brake molds in three different
categories. Bending molds are molds that bend the flat sheet at various angles.
Radius molds, on the other hand, bend the sheets according to the circular
shape of the male molds. Form molds are produced by designing completely
according to business requirements. Edge bending (Z-bending), folding are
examples of form molds. With the developing technology, the control of
computers over machines is increasing rapidly. The fact that the work done in the
press brake benches can be done in a better quality, faster and easier way
increases the quality and competitiveness of the production. This is possible
with the computer-controlled press brake bending machine.
Press Brake Bending Program and Press Brake Bending
Account
Information entered to our press brake bending machines via
the CNC control panel:
- Material type
- Material thickness
- In the form of pressure to be applied.
Data entered into the computer is:
- File name
- Type of material to be bent
- Mold information
- Bend measure
- Material thickness to be bent
- Number of parts
- Bending speed
- Bending angle
- Special parameters
- They are in the form of numbers from the same bending measure and other features included in the program.
Other Metal Bending Services
