Steel Fabrication - EvoSteel

Steel Fabrication in Turkey, with our experienced quality control engineers and team it ensures seamless production in turnkey project manufacturing services including laser cutting, press brake, welding and material. We use state-of-the-art CNC Plasma Cutting, CNC Fiber Laser Cutting, CNC Press Brake, CNC Punch Cutting, Water Jet Cutting, Guillotine Cutting, Saw Cutting, Tube Pipe Laser Cutting and Sheet Metal Roll Bending benches to produce black sheet metal, dkp sheet metal, hrp sheet metal, galvanized steel sheet, spring sheet, brass, titanium sheets and profiles are carefully processed and shaped.

EvoSteel offers economic solutions in steel production with its quality service and trust-based cooperation. All of its services are based on customer satisfaction in accordance with the total quality management philosophy.

As EvoSteel, we offer a wide range of custom (bespoke) sheet metal manufacturers, steel fabrication metal services in Turkey. EvoSteel continues to work with the philosophy of quality for the continuity of customer satisfaction. It continues to serve you with pleasure and excitement, always aiming to increase the quality in its sector.

There’s quite a few raw materials that are necessary for metal fabrication. Knowing which items to keep on hand can help speed up the fabrication process, ensuring that workers always have access to a full supply of what they need to get the job done. Here are a few basic materials that are necessary for many metal fabrication projects:

Steel Fabrication in Turkey, with our experienced quality control engineers and team it ensures seamless production in turnkey project manufacturing services including laser cutting, press brake, welding and material. We use state-of-the-aList of the best steel companies in its area, offering the best Turkish producers, suppliers and exporters in the steel industry. As EvoSteel, we are on this list. We are the best and most competitive steel and stainless steel manufacturer. In this article, we will talk about the details of steel manufacturing.

In a fiber laser, a cutting process takes place briefly as follows: The laser beams produced in the resonator are carried by fiber cable and transferred to the processing surface perfectly.  The cutting process starts when the auxiliary gas used (Oxygen, Nitrogen or Dry Air) and the laser beam contact with the metal surface.  With the help of axes with micron precision, the shape of the relevant part is drawn on the machining surface and the cutting process is realized.  While these processes are taking place, a perfect automation and perfect cutting parameters are processed in the background.

Plasma cutting is the application of hot and accelerated plasma to the surface to be cut, thanks to a material with high electrical conductivity.  With this cutting technique, materials such as aluminum, steel, sheet metal and copper can be cut very sharply and smoothly.  Thanks to its high speed, precise cutting and low operating cost, Plasma Cutting Devices have found a place in many areas of the industry from large industrial companies to hobby workshops.

Guillotine shear service makes many flawless cuts in a short time.  It obtains more efficiency from the products with error-free cutting.  It is one of the easy and economical ways of rectangular or square cuts of sheet plates.  We use CNC automatic guillotine machines for shearing sheet metal.

It is a technology that can be an alternative solution tool in cases where cost is more important.  It is the process of precisely removing the requested product from the sheet with the help of molds with the help of CNC.  In addition, the process of forming sheet material, which cannot be performed with laser cutting technology, but can be done with this technology.  Especially, we prefer stainless cuts and perforated cuts to reduce costs.

Since water jets are cold processing, they do not cause any heat-induced problems (such as burn marks or dark cut edges, flatness and deformation).  Another advantage of the water jet is that it can make perfect cuts of sensitive and thick materials that cannot be cut with laser.  With the water jet cutting machine, marble, granite, ceramic, laminated glass, stainless steel, aluminum and all hard metals are cut in easily determined dimensions.  With this state-of-the-art machine, we can cut even the hardest metals without difficulty or damage.

New generation saws are designed to meet all different requirements of customers.  These sawing machines allow you to cut many different materials.

Laser cutting offers high precision cutting. Laser cutting machines can not only cut, but also punch and bend holes on the material. For this reason, it increases the production speed significantly. Since lasers provide the possibility of cutting up to 5 axes, shapes that are impossible can be obtained in laser. Profile Cutting, Profile Bending, Profile Drilling.

The CNC Press Brake is a sheet metal forming bench that bends the sheet metal raw material into the desired form. With this method, we can precisely bring your materials to the desired form.

It is generally used to create cylindrical shapes in sheets.

Usually used for bending square pipes.

Used for low tolerance and precise work. It can give the best results in narrow diameter bending applications.

The most important advantage of welding made by this method is that the welding place is protected by certain gases during welding and thus it is not affected by air and other factors. Gas welding is the process of making the electric arc between the metal to be welded and a consumed welding electrode part with gas protection. The welding wire, which is applied to the metal to be welded, melts and forms the weld metal. Gas welding is of three types. It is examined as MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) and MAG (Metal Active Gas). MIG (Metal Inert Gas): The gases used in this welding management are inert gases and are under the protection of Helium and Argon gas. MAG (Metal Active Gas): Gases used in this source are CO2 and mixed gases. Used in steel, low carbon steel or alloy steel. There is no need to change electrodes in MIG and MAG welding as in electric arc welding. The need for electrodes is provided by the welding wire that is continuously driven by the welding machine to the welding area. We can provide services for all your product groups with our certified welders.

TIG welding is a versatile welding method that can be used for all weldable materials and applications. This method is applied in the production and production of non-ferrous metals that require superior penetration. The main application area is stainless steel, aluminium and nickel alloys. This method is the first choice for applications with high quality expectations.

Robotic Welding ensures the welding quality. Some important points to consider such as suitable wire, correct fixture, compatible gun and consumables in order for the robotic welding machine to provide the most efficient and highest quality welds. With robotic welding, we can weld even the thinnest stainless steel materials with high precision and without deformation.

It is very difficult to reach the highest quality and safety standards using manual welding. Orbital welding provides reliable welding of reproducible quality using a wide range of different techniques. Thanks to its ability to achieve high purity results, orbital welding is used for the semiconductor industry, the production of clean room components, food processing, pharmaceutical, chemical engineering, automotive engineering, biotechnology, power plant construction, shipbuilding and aerospace, for various industries such as pipe and equipment construction that is especially preferred.

Sandblasting is a method applied to remove oil, dirt, rust and corrosion on the metal due to rust and corrosion over time and extend the life of the metal by coating treatment. The sandblasting process is done with a variety of abrasive materials called specially manufactured grit (gritstone). Sandblasting removes rust and corrosion on the metal surface or micronized dimensions. It is applied before the coating operation significantly increases the coating quality.

It is the application of any metal in wire form to a surface (thermal spray) by turning it into molten and accelerated metal droplets with the help of temperature and pressure and forming a dense protective layer on the surface.

Hot-dip galvanizing method is the most logical method known to protect steel. The hot dipping method is carried out by immersing and extracting iron or steel into hot pools filled with liquid zinc. As a result of this method, the surface of the metal is covered with an armor that is measured with microns. This armor prevents rusting even in many atmospheric environments. A hot dip applied design can maintain its first day resistance for years without requiring maintenance or repair. With our coating measurement devices, we can control the desired tolerances in all products. We carry out coating processes of all your products in accordance with ISO 1461 and ASTM A123 standards.

Electro galvanizing is a different process than hot dip galvanizing. The rate of protection of surfaces coated with electro galvanized against impacts is quite high. Resistance to minor scratches on materials coated with this method is quite common. Even against these minor scratches, the material can repair itself and the scratch will disappear. Such protection is not possible in other ways but is possible in combination with electro galvanized coating. Zinc forms a chemical bond with the coated material and forms an alloy on the material surface. This alloy makes the materials more resistant to impacts. We carry out coating processes of all your products in accordance with EN ISO 4042 standards.

It provides a solid base for the paints to be applied on it due to its very good adhesion property. It is used as a first coat primer to provide high corrosion protection on metal surfaces.

Electrostatic powder paint, the coated metal surface is baked with a high temperature of 180-200 ° C to cure the paint and thus a painted surface that becomes a part of the metal is eidified. The resulting coating shows excellent resistance to abrasion, corrosion, chemical effects and impacts.

It is a wet-applied electrochemical coating method. This method has a resistance against corrosion and impact well above methods such as electrostatic powder paint and electrostatic wet paint. In powder paint and wet paint applications, while painting problems related to part shape are experienced, cataphoresis paint creates the same corrosion resistance on interior and exterior surfaces independent of the part geometry.

Packaging is one of the most sensitive points of our company.  After manufacturing the product in the best way, it is as important as the quality of manufacturing that your product comes to you in good condition.  First, we learn about our customers’ demands and expectations for packaging.  In this way, adding our own professionalism, the most suitable way of packing your products is achieved.  We have different packaging methods for each product type and shipment type.  We do sample packaging work and pack with customer approval.  Loading is as important as packaging.  We load in the safest and most ergonomic way to prevent damage to the products.  Our shipment layout plan is shared by our engineers in 3D.

EvoSteel implements ISO 3834-2: 2005 Requirements in a disciplined manner with all relevant standards for Welding Quality Assurance in order to ensure proper product quality and final products to be packaged. Our resources are carried out by our certified and experienced welders after preliminary work by our welding engineers who have an international welding engineering degree. In addition, our quality control team minimizes all errors that may occur from the beginning of the project to the end. It implements strict controls in order to ensure the continuous progress of the production within the tolerances specified in the technical specifications in order to prevent time loss by providing continuous control during production.

EvoSteel can use all steels in their manufacturing according to the customer’s special request.

Mild Steel Grades

SAE1010 (DIN Ck10) (1.1121)

Weld Steel Grades

C10 (1.0301) C15 (1.0401) Ck10 (1.1121)

Structural Steel Grades

St 33 (1.0035), St 37-2 (1.0037), USt 37-2 (1.0036), RSt 37-2 (1.0038), St 37-3 (1.0116),

St 44-2 (1.0044), St 44-3 (1.0114), St 52-3 (1.0507), St 50-2 (1.0050), St 60-2 (1.0060), St 70-2 (1.0070)

Cement Steel Grades

C10 (1.0301), C15 (1.0401) (SAE 1020), 21 NiCrMo 2 (1.6523) (SAE 8620),

16 MnCrS 5 (1.7139) (SAE 5115), 15 Cr 3 (1.7015) (SAE 5015) (SAE 4320), 14 NiCr 14 (SAE 3315),

14 NiCr 18 (SAE 3415), 20 CrMo 5 (SAE 4120)

Free Cutting Steel Grades

9 S 20 (1.0711), 9 SMn 28 (1.0715), 9 SMnPb 28 (1.0718), 9 SMn 36 (1.0736), 9 SMnPb 36 (1.0737), 11 SMnPb 30 (1.0718), 11 SMnPb 37 (1.0728), 10 S 20 (1.0721), 10 SPb 20 (1.0722), 35 S 20 (1.0726), 45 S 20 (1.0727), 60 S 20 (1.0728)